Dry Ice Energy

Automotive

Automotive

In body-in-white production, weld spatter, primer residue, and anti-corrosion wax must be fully removed before components enter the paint line. Dry ice cleans jigs, robot arms, and welding guns in place — without disassembly, without abrasives, without water entering hollow profiles.

  • No chemicals or water
  • Made in Germany
  • Service across Europe
Time saved
25–40 %
Chemicals & water
0 %
Sublimation
78 °C
Made in Germany
DE

Body-in-white, paint shop, and welding lines

Paint booths, electrostatic spray equipment, and paint-line conveyors can be cleaned residue-free with dry ice — no solvents, minimal downtime. The process is approved for robot surfaces in aluminium, steel, and composite materials.

EV battery production and electrical systems

Traction battery manufacturing requires cleanroom-compatible processes. Dry ice is non-conductive, leaves no particles and no residue — suitable for housings, busbars, electrical connections, and cell modules. The process is compatible with sensitive sensors and power electronics.

  • Non-conductive — safe for busbars, cells, and power electronics
  • No particle contamination — cleanroom-compatible
  • Removes weld spatter, adhesive residue, and anti-corrosion coating before painting
  • Clean paint booths and robots without disassembly
  • Plastic injection tools in automotive supply: removing release agent and gas marks
  • No water residue — no drying phase, no corrosion risk

See the difference

Soiled EV battery pack before cleaning
EV battery pack after dry ice cleaning
E-mobility — battery pack cleaned residue-free, without water

In action

Plant maintenance — cleaning conveyors, robot arms, and fixtures during production
Plastic injection molds — removing release agent residue and gas marks from automotive tooling

Typical applications

  • Car interior (upholstery, plastics, vents)

    Air
    200–600 l/min @ 3–5 bar
    Dry ice
    4–8 kg/h
  • Car exterior (polish residue, wax)

    Air
    250–450 l/min @ 3–5 bar
    Dry ice
    2–5 kg/h
  • Engine bay cleaning

    Air
    250–1000 l/min @ 4–7 bar
    Dry ice
    5–11 kg/h
  • Undercarriage cleaning

    Air
    1700–2500 l/min @ 7–10 bar
    Dry ice
    14–23 kg/h
  • Wheels, wheel wells, chassis

    Air
    600–1000 l/min @ 4–7 bar
    Dry ice
    7–11 kg/h

Frequently asked questions

Is dry ice suitable for cleaning welding robots?

Yes — dry ice cleaning is one of the preferred methods for welding robots because it works without water, chemicals, or material removal. Spatter and weld residue can be removed during operation without damaging grippers or sensors.

Which Champ model do you recommend for automotive manufacturing?

For line cleaning in automotive manufacturing we recommend the Champ Turbo Pro for stationary applications and the Champ Turbo for mobile maintenance tasks. Both deliver the blasting power needed for bodies, paint lines, and robots.

How much dry ice do I need for engine cleaning?

A complete engine cleaning typically uses 3-8 kg of dry ice. Exact demand depends on contamination level, engine size, and desired result.

Next step

Let's talk about your application.

Tell us briefly what you need to clean — we will recommend the right blaster and put together a no-obligation quote.

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